H&R Ceramic Multi Head Liquid FiIIing Syste m

H&R Ceramic Multi-Head Liquid Filling System — Product Specification & Description

1. Product Overview

The H&R Ceramic Multi-Head Liquid Filling System is an automated, high-precision dispensing platform designed for high-throughput micro-to-medium volume liquid filling lines. Built around a modular framework of "H&R" series high-rigidity drive units and valveless ceramic pump modules, this system enables synchronized multi-channel filling with exceptional speed and volumetric consistency. By eliminating dynamic elastomeric seals, check valves, and dynamic packings, it delivers pulse-free, drip-free, and maintenance-free operation across pharmaceutical, diagnostic, battery, and cosmetic filling processes.

2. Key Features & Advantages

• Multi-Channel Synchronous Filling: Modular array configuration allows simultaneous multi-head filling (from 2 up to 32 channels), significantly increasing production line throughput and output efficiency.

• Valveless Positive-Displacement Accuracy: Utilizes synchronized rotating-and-reciprocating ceramic plungers to govern fluid intake and discharge, eliminating check valve lagging, clogging, and mechanical backflow.

• High Volumetric Consistency: Individual channel servo/stepper motor control delivers continuous dispensing accuracy of $le pm0.3%$ and head-to-head filling repeatability of $le 0.15%$.

• Sapphire-Grade Ceramic Fluid Path: High-density Zirconia ($ZrO_2$) or Alumina ($Al_2O_3$) plungers and sleeves feature near-zero clearance fits ($le 2,mutext{m}$), ensuring self-lubrication, zero particle shedding, and complete resistance to aggressive chemicals and sterile bio-fluids.

• Smart Drip-Proof & Suck-Back Control: Programmable anti-drip suck-back routines prevent droplet formation at filling nozzles, ensuring clean container necks and seamless sealing.

3. Technical Specifications

4. Primary Applications

1. Pharmaceutical & Sterile Packaging: Automated high-speed filling of vaccines, eye drops, biological agents, and injectable solutions into vials, ampoules, or blow-fill-seal (BFS) cards.

2. In Vitro Diagnostics (IVD) & Life Sciences: Multi-channel filling of reagents, enzymes, buffers, and calibrators into microplates, reagent bottles, and diagnostic kits.

3. Lithium Battery Manufacturing: Automated multi-head electrolyte injection lines for cylindrical, pouch, and prismatic battery cells.

4. Cosmetics & Specialty Chemicals: High-speed, multi-nozzle filling of essential oils, serums, fragrances, concentrated active ingredients, and e-liquids.

5. Customization & System Integration Options

• Clean-in-Place (CIP) / Sterilize-in-Place (SIP): Quick-release modular pump head designs engineered for rapid disassembly, ultrasonic cleaning, or full autoclave/steam sterilization.

• Nozzle Assemblies: Diving anti-foam filling nozzles, cut-off valves, and custom pitch nozzle manifolds tailored to automated conveyor systems.

• HMI & Software Control: Touchscreen HMI supporting recipe management, individual channel volume fine-tuning, automatic calibration functions, and real-time fault diagnostics.